Suzhou SHARP-TOP INTELLIGENCE Co., Ltd
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Inline Three-Stage Vacuum Potting Line

🧩 Inline Three-Stage Vacuum Potting Line

✅ Key Features

  • High-Precision Dispensing: Equipped with piston pump dispensing heads (single or multi-nozzle), ensuring high metering accuracy and efficient output.

  • Customizable Design: Triple-chamber vacuum system and tray sizes are fully customizable for diverse production needs.

  • Full-Process Vacuum Handling: From material preparation to final dispensing, the system maintains a continuous vacuum environment, eliminating air bubbles and improving product reliability.

  • Segmented Functional Structure:

    • Pre-Vacuum Chamber (Front): Removes air from products before potting.

    • Dispensing Chamber (Middle): Integrated 3-axis servo-driven platform ensures precise glue application.

    • Post-Pressure Chamber (Rear): Maintains pressure after potting to stabilize product.

  • Smart Control System: Siemens PLC + touchscreen interface with Advantech industrial PC, ensuring intuitive operation and precision control.

  • Real-Time Monitoring: Displays live vacuum data; includes an automated glue weight monitoring system for process control.

  • High-Efficiency Automation: Supports continuous inline dispensing, with automated loading/unloading trays at both ends of the line, enabling fully automated production flow.


⚙️ Technical Specifications

ItemSpecification
Overall DimensionsCustomized based on tray/product size
Production EfficiencyScalable via multi-nozzle metering to meet high-throughput needs
Metering System1–10 high-precision independent dispensing heads
Control SystemSiemens / Mitsubishi PLC + Advantech IPC
Applicable Volume Ratio100:5 to 100:100
Minimum Dispensing Volume0.01 g
Dispensing Speed0.1 g/s – 12 g/s
Dispensing Accuracy±1.5%
Ratio Accuracy±1.5%
Vacuum Level (Preparation)1 mbar
Mixing MethodStatic mixing
Cleaning MethodNo cleaning required after production


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