Inline Three-Stage Vacuum Potting Line
🧩 Inline Three-Stage Vacuum Potting Line
✅ Key Features
High-Precision Dispensing: Equipped with piston pump dispensing heads (single or multi-nozzle), ensuring high metering accuracy and efficient output.
Customizable Design: Triple-chamber vacuum system and tray sizes are fully customizable for diverse production needs.
Full-Process Vacuum Handling: From material preparation to final dispensing, the system maintains a continuous vacuum environment, eliminating air bubbles and improving product reliability.
Segmented Functional Structure:
Pre-Vacuum Chamber (Front): Removes air from products before potting.
Dispensing Chamber (Middle): Integrated 3-axis servo-driven platform ensures precise glue application.
Post-Pressure Chamber (Rear): Maintains pressure after potting to stabilize product.
Smart Control System: Siemens PLC + touchscreen interface with Advantech industrial PC, ensuring intuitive operation and precision control.
Real-Time Monitoring: Displays live vacuum data; includes an automated glue weight monitoring system for process control.
High-Efficiency Automation: Supports continuous inline dispensing, with automated loading/unloading trays at both ends of the line, enabling fully automated production flow.
⚙️ Technical Specifications
| Item | Specification |
|---|---|
| Overall Dimensions | Customized based on tray/product size |
| Production Efficiency | Scalable via multi-nozzle metering to meet high-throughput needs |
| Metering System | 1–10 high-precision independent dispensing heads |
| Control System | Siemens / Mitsubishi PLC + Advantech IPC |
| Applicable Volume Ratio | 100:5 to 100:100 |
| Minimum Dispensing Volume | 0.01 g |
| Dispensing Speed | 0.1 g/s – 12 g/s |
| Dispensing Accuracy | ±1.5% |
| Ratio Accuracy | ±1.5% |
| Vacuum Level (Preparation) | 1 mbar |
| Mixing Method | Static mixing |
| Cleaning Method | No cleaning required after production |
